Motor Vibration & Energy Monitoring — Titan Asset
The Meter That Predicts Failure.
DIN rail vibration monitoring system with built-in energy metering, on-device FFT, inrush current capture, and temperature sensing. Catch bearing wear, cavitation, and load anomalies on motors, pumps, and compressors before they take production down.
Trusted by energy & industrial leaders
At a glance
- What it is
- A DIN-rail condition monitor combining Class 0.5S energy metering with on-device vibration FFT and bearing/winding temperature sensing.
- Best for
- Pump stations, compressors, motors and drives where predictive maintenance and motor health visibility matter.
- Standards
- IEC 62053-22 (energy), ISO 10816 vibration-severity bands, inrush-current capture at motor start.
- Interfaces
- External MEMS accelerometer, PT100/PT1000 probes, WiFi + RS485 (Modbus RTU/TCP), edge anomaly detection.
Why Titan Asset
Three reasons facility teams and OEM machine builders embed Titan Asset on critical equipment.
Energy + Vibration + Temp
Three sensor types in one device. Electrical signatures detect load anomalies, vibration catches bearing wear, temperature flags thermal stress.
Inrush Current Capture
High-speed sampling during motor start up. Inrush profile changes reveal bearing condition, impeller loading, belt tension, and winding degradation.
Edge Anomaly Detection
Baseline learning on-device. Flags deviations in vibration FFT, power factor, runtime pattern, and inrush profile without cloud round-trips.
The Problem
Industrial motors, pumps, and compressors fail without warning. By the time a bearing seizes or a winding burns out, the damage is done — unplanned downtime, emergency repairs, and production losses that cost far more than the replacement part.
Traditional condition monitoring requires dedicated vibration analysers, trained technicians, and periodic walk-around inspections. Most facilities can't justify the cost for every motor on every floor — so the majority of equipment runs unmonitored until it fails.
Titan Asset changes this by combining energy metering with vibration and temperature sensing in a single DIN rail device. Every metering point becomes a condition monitoring point — at a fraction of the cost of dedicated predictive maintenance hardware.
What It Measures
Two measurement categories, one DIN rail device.
Electrical
Full Titan Base parameter set — V, I, P, PF, f, kWh, harmonics, THD. Plus inrush current capture with high-speed sampling at motor start and configurable trigger threshold.
Vibration + Temperature
External MEMS accelerometer. FFT analysis on-device — dominant frequencies, amplitude trends, baseline deviation scoring. External PT100/PT1000 for bearing or winding temperature.
System Architecture
Titan Asset on the DIN rail, three sensor inputs, one cloud stream.
Applications
Four common deployment scenarios — from individual motors to OEM equipment lines.
Pump Stations
Water utilities, HVAC circulation, industrial process pumps. Detect cavitation, bearing wear, and impeller damage from the DIN rail.
Compressors
HVAC, compressed air, refrigeration. Track efficiency degradation and predict maintenance before unplanned downtime.
Motors & Drives
Conveyor, fan, blower, machine tool. Inrush profiling and vibration trending catch degradation months before failure.
OEM Embedded
Machine builders embed Titan Asset for aftermarket monitoring-as-a-service. Ship equipment with built-in condition intelligence.
What It Detects
Five failure-mode categories surfaced from the meter's raw data.
Temperature Rise
Bearing or winding overheating
Abnormal Power Draw
Load deviation from baseline
Vibration Shift
FFT pattern change vs learned normal
Runtime Anomaly
Duty cycle deviation
Inrush Profile Change
Start-up signature drift
The detection patterns above are identified by the Energy Intelligence Platform's algorithms working on the meter's raw data. The meter captures and streams the data; the platform learns baselines and flags deviations.
Technical Specifications
Full datasheet — electrical measurement, condition sensors, communication, and mechanical.
Electrical Measurement
| Parameter | Specification |
|---|---|
| Accuracy Class | Class 0.5S (active), Class 1 (reactive) |
| Voltage Range | 48V to 500V AC |
| Current Range | 100A / 200A / 400A / 800A (via LVCT) |
| Parameters | V, I, P, PF, f, kWh, kVARh, kVAh, THD |
| Harmonics | Up to 31st harmonic (per phase) |
| Phases | 3 phase or 3 × single phase |
| Inrush Capture | High-speed sampling at motor start, configurable trigger |
| Advanced Metrics | Load Hours, Max Demand, Power Cycles |
| Load Profile | 15 / 30 / 60 min intervals (configurable) |
| TOD Zones | Up to 8 tariff / TOD zones |
| Event Log / Warnings | Under/Over Voltage, Overcurrent, Power cycles, Harmonics, On/off Events, runtime |
Condition Sensors
| Parameter | Specification |
|---|---|
| Vibration | MEMS accelerometer |
| Temperature | PT100/PT1000 input |
| Anomaly Detection | Edge-based baseline comparison, deviation scoring |
Communication
| Parameter | Specification |
|---|---|
| Internet | WiFi and Ethernet |
| Wired / Local | RS485 (Master or Slave) |
| Protocols | Modbus RTU/TCP |
Mechanical
| Parameter | Specification |
|---|---|
| Mounting | DIN rail |
| Dimensions | 94 × 89 × 69 mm |
| Operating Temp. | −25°C to +70°C |
| IP Rating | IP51 (front face) |
| Display | 3 Row |
Live Diagnostics From Your Phone
Connect to Titan Asset over WiFi from your smartphone. Use the Titan App to configure the meter, view live electrical, vibration, and temperature data from a safe distance — without opening the panel or connecting a laptop.
Learn More About the App →
Energy Intelligence Platform
Every Titan Asset meter delivers utility-grade electrical metering, inrush current capture, vibration data polling, and temperature measurement standalone — raw data for every parameter is accessible via Modbus RTU/TCP. Connect to any CMMS, predictive maintenance platform, or SCADA system directly. No Tech OVN software required.
Add the Energy Intelligence Platform for…
- Baseline learning per asset
- Anomaly detection and deviation scoring
- Trend dashboards for vibration FFT, power factor, runtime, and inrush profile
- Predictive alerts before equipment fails
- Condition monitoring across your entire asset fleet
Frequently Asked Questions
Common questions about vibration monitoring, energy metering, and predictive maintenance on rotating equipment.
The Titan Family — One Platform, Eight Applications
The same accuracy, connectivity, and design language across the full metering range.
| Product | Description | Status |
|---|---|---|
| TITAN | Core smart energy meter. WiFi + Ethernet + RS485 | Active |
| TITAN AUDIT | Rapid deployment logger. Split-core CT, plug & play | Active |
| TITAN EV | EV charge controller. OCPP 2.0.1, IEC 61851 | Active |
| TITAN PQ | Power quality meter. Harmonics, sags, swells, flicker, transients | Coming Soon |
| TITAN ASSETYou are here | Condition monitoring. Energy + vibration + temperature | Coming Soon |
| TITAN PLUS BTU | Chiller efficiency meter. kW/TR + BTU on a single device | Coming Soon |
| TITAN BTU | BTU meter. Chilled water, hot water, district cooling | Coming Soon |
| TITAN COMPLIANCE | Fire pump monitoring. NFPA 25 + IS 15301 compliance | Coming Soon |
Ready to Predict Failure Before It Happens?
Talk to an engineer about deploying Titan Asset on your motors, pumps, compressors, or OEM equipment line.