Industry
Energy Metering for Factories
Sub-Meter Everything. See the Waste. Catch Failures Early.
Class 0.5S 3-phase energy meters and condition-monitoring hardware for Indian factories — designed for hot switchboards and round-the-clock production shifts, with HT incomers metered via customer-installed CTs and PTs. Sub-meter every major feeder, support your BEE PAT and ISO 50001 workflows with measured data, and catch developing motor faults before unplanned downtime.
Why factories sub-meter everything
Four reasons Indian factories meter every major circuit.
Sub-Meter Every Major Load
Bill reconciliation is the start, not the end. The useful insight comes from metering compressors, HVAC, chillers, and production lines individually — so you can see which line's consumption is creeping up, which motor is ageing, and where the waste is.
Supports BEE PAT & ISO 50001 Workflows
Class 0.5S accuracy with time-stamped logging gives your energy manager and accredited auditor the measured data that BEE Perform-Achieve-Trade (PAT) reporting and an ISO 50001 EnMS rely on. Report from data, not spreadsheets.
Condition Monitoring on DIN Rail
Add vibration and temperature sensing to critical motors. Titan Asset flags developing bearing wear and winding problems, typically weeks in advance of failure, so maintenance can be planned — in one DIN-rail device.
Power Factor & Demand Visibility
Harmonics and THD to the 31st order plus max-demand registers. Spot PF problems, lightly loaded transformers, and contract-demand over-runs before the DISCOM bill arrives.
The full factory stack
From HT incomer to critical motor — the meters and monitors most Indian factories deploy.
Main Incomer — Bill Reconciliation
One Titan Class 0.5S meter on the LT incomer — or on an HT incomer via customer-installed CTs and PTs. Cross-checks the DISCOM bill, logs power-factor trends, tracks max demand against contracted kVA.
Feeder-Level Sub-Metering
Titan meters on compressor, chiller, HVAC, lighting, production-line, and DG feeders. Size the meter count and CTs with our Energy Meter Sizing tool.
Condition Monitoring on Critical Assets
Titan Asset on pumps, compressors, and drive motors. Inrush capture + vibration FFT + temperature flags degradation early.
Fire Pump Compliance
Titan Compliance on fire-pump feeders. Auto-logs pump test runs to support NFPA 25 / IS 15301 record-keeping, catches missed tests, and flags possible system leaks from jockey-pump cycling.
From audit to continuous monitoring
Many factories start with a one-time energy audit by their auditor — a portable logger on each major feeder for a week or two, followed by a report of the top energy-loss patterns. That works, but it's a snapshot. Continuous sub-metering shows more, because most factory inefficiency is intermittent: a compressor that cycles badly on humid days, a chiller whose efficiency slips after a maintenance cycle, a lighting circuit that stays on because nobody remembered to reset the timer.
A common path: your auditor uses Titan Audit for the initial clamp-on survey (split-core CTs, no shutdown), then permanent Titan meters go on the largest feeders for ongoing tracking. Data flows to our Energy Management System or to your existing SCADA/BMS via Modbus TCP, BACnet or MQTT.
For factories with fire-suppression systems, the same stack covers compliance — Titan Compliance monitors the pump automatically, logs every test run, and flags missed schedules before the fire inspector does.
Frequently asked questions
Six questions factory plant engineers and energy managers ask before specifying meters.
Related products & solutions
The hardware and solutions typically deployed on Indian factory floors.
Titan — 3-Phase Smart Energy Meter
Class 0.5S DIN rail meter. WiFi + Ethernet + RS485. Your main sub-metering workhorse.
Learn More →Titan Audit — Portable Energy Logger
Split-core CTs for audits without a shutdown. The logger auditors use before you commit to permanent meters.
Learn More →Titan Asset — Condition Monitoring
Energy + vibration + temperature in one DIN rail device. Predict motor and compressor failure.
Learn More →Energy Audit Equipment
Loggers and meters for energy auditors and ESCOs — data that supports BEE PAT and ISO 50001 workflows.
Learn More →Energy Management System for Factories
Per-line, per-shift attribution. Supports BEE PAT and ISO 50001 EnPI tracking with Class 0.5S submetering.
Learn More →Energy Monitoring Solution
Multi-site dashboards, alerts, benchmarking — the software layer over your meters.
Learn More →Energy Meter Sizing Calculator
Size CTs and meter count based on your single-line diagram and feeder list.
Learn More →Ready for a factory-wide BOQ?
Share your single-line diagram and we'll come back with a meter count and CT sizing within 48 hours.
